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Southeast Asia Bridge Crane

20T Single Girder Overhead Crane

Southeast Asia Bridge Crane project site

A compact crane layout preserved lifting height inside an existing low-headroom workshop.

Rated Load20 t
ConstraintLow headroom
BuildingExisting workshop
ControlVFD travel
PROJECT ENGINEERING

HAOKCRANES Workshop Layout and Overhead Crane Engineering Group

Project engineering

Headroom, hook approach, runway loads, controls, and installation access review

TECHNICAL REVIEW

HAOKCRANES Runway Interface and Mechanical Review Group

Technical review | 2026-06-14

Building clearances, wheel loads, motion controls, acceptance checks, and maintenance access

CHALLENGE

The Problem

The manufacturing facility needed a 20-ton lifting system inside an existing workshop with limited roof clearance. The selected crane had to achieve the required hook height without major building modification while keeping wheel loads, runway clearances, and installation access within the existing structure.

SOLUTION

Our Approach

A European-style single girder overhead crane was configured with compact end carriages, a low-headroom lifting unit, an optimized girder profile, and VFD travel controls. The design review coordinated hook approach, maintenance clearances, electrification, and runway interface loads.

ENGINEERING DECISIONS

From Selection To Handover

SELECTION BASIS
  • Available roof clearance and required hook approach dimensions
  • Existing runway beam capacity and allowable wheel loads
  • Production load spectrum, travel frequency, and positioning needs
  • Installation access without major structural interruption
DELIVERY SCOPE
  • Compact single girder crane bridge and low-headroom lifting unit
  • VFD-controlled lifting and travel drives with pendant and remote controls
  • Runway interface review, electrification, limits, buffers, and safety devices
  • Installation guidance, commissioning checklist, and operator training
COMMISSIONING

Site acceptance concentrated on actual hook height, runway clearances, wheel loads, smooth acceleration, load positioning, brake holding, limit settings, and safe access for future inspection.

MAINTENANCE HANDOVER
  • Periodic runway and wheel alignment checks to protect the existing structure
  • Brake, rope guide, wire rope, hook, and limit switch inspections
  • VFD fault-history review and electrical cabinet cleaning
  • Annual verification of structural connections and lifting-path clearance
PROJECT DOWNLOAD

Prepare Your Crane Requirements

Use the worksheet to organize the technical data our engineering team needs for an initial review.

PDF
Industrial Crane Project Requirements Worksheet

Record capacity, span, headroom, runway, duty, and control requirements before technical review.

Download
RESULTS

Project Outcome

01

Required hook approach was achieved within the existing roof envelope

02

The installation plan avoided major workshop structural changes

03

VFD controls supported smooth load positioning

04

Runway and wheel-load checks were included in the acceptance record

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Southeast Asia Bridge Crane | HAOKCRANES